外协模具的设计和加工标准-亚洲.docx

1、I. THIBAULT INC. TECHNICAL SPECIFICATION Page 1ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGST-0981Mold design and process standard for mold outsourcing外协模具的设计和加工标准(Asia 亚洲 )DATE 日期 :2015 Sep. 18th2019 年 09 月 18 日Revision 版本 15I. THIBAULT INC. TECHNICAL SPECIFICATION Page 2ST-0981T

2、ITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGTABLE OF CONTENT 目录GENERAL INFORMATION 综合信息 .5INTRODUCTION 介绍 :.5GUARANTEE AND RESPONSABILITIES 保证和责任: .5MOLD DESIGN AND MANUFACTURING PROCESS DETAILS 模具的设计和加工过程细节说明 .6MOLD COMPONENTS VS STEEL TYPE, HARDNESS AND FINISH 模具零件钢材类型, 硬度和外观: .14INSULA

3、TION PLATE WHEN FOR MOLD WITH HOT-RUNNER 热流道模具的隔热板 .16TOOL ENGRAVING AND ID PLATE EXAMPLE 模具刻字和名牌 .18HANDLING HOOK 操作挂钩 .26MOLD STANDARD COMPONENTS 模具标准件 .27CYCLE COUNTER CVE MONITOR CVE MONITOR 周期计数器 .29NON-STANDARD MOLD COMPONENTS 非标模具组件 .30COOLING 冷却 .30COOLING LINE LOCATION 冷却水位置 .36STANDARDS FO

4、R O-RING O 型圈标准 .38WATER CONNECTORES LOCATION 水嘴接头位置 .39WATER MANIFOLD 积水块 .41COOLING TEST BEFORE T1 T1 前试水检查: .41VENTING 排气 .42MOLD GENERAL MACHINING TOLERANCES 模具加工常规公差 .47CLEARANCE OF THE PARTING LINE AND FITTING SURFACE 分型线的间隙 .47I. THIBAULT INC. TECHNICAL SPECIFICATION Page 3ST-0981TITLE : MOLD

5、 DESIGN AND PROCESS STANDARD FOR OUTSOURCINGSURFACES AREA TO BE FIT IN THE MOLD 模具配合面. .48MINIMUM FITTING CONTACT SURFACE AREA 最小的表面接触区域 .49PROCEDURE TO PERFORM THE FIT OF THE PARTING LINE ON A SPOTTING PRESS 合模机上验证模具飞模的流程 .50MOLD INTERLOCK 模具锁模机构 .50SOLID INTERLOCKS 整体锁块 .50TOOL ALIGNMENT LOCKS 校准工

6、具锁 .51STRAIGHT KEY ( BGT) 直定位（分型线定位） .52INJECTION 注射 .53COLD SPRUE DESIGN 冷唧嘴设计 .53RUNNER DESIGN 流道设计 .53SPRUE PULLER DESIGN 喷嘴拉料设计 .54GATE DESIGN 水口设计 .54HOT RUNNER SYSTEM 热流道系统 .54Thermal expansion of steel 钢的热膨胀 .55HOT RUNNER ELECTRICAL CONNECTION COMPONENTS 热流道电气连接件 .55HOUSING DIMENSIONS 外形尺寸 .5

7、5EJECTORS REAMED DEPTH 顶针配合长度 .57STOP PIN 限位钉 .58CYLINDER FOR EJECTION PLATES 顶针板上的油缸 .59HYDRAULIC CIRCUIT CONFIGURATION 油缸线路构造 .60OIL MANIFOLD 油管 .61HYDRAULIC COMPONENTS REQUIREMENT.液压零件要求 .61DATE INSERTS INSTALLATION 日期码安装 .62CONTROL MARKS OF SHRINK RATIO ON THE PARTS 控制产品的收缩率 . 62I. THIBAULT INC.

8、 TECHNICAL SPECIFICATION Page 4ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGLIFTER 斜顶 .63SLIDE 滑块 .68ANGLE PIN DESIGN REQUIREMENT IN FUNCTION OF SLIDE WEIGHT 斜导柱的尺寸和滑块重量的关系 .69GREASE CIRCUIT STANDARD OF THE SLIDE WEAR PLATE 滑块耐磨块油路标准 .71HYDRAULIC CIRCUIT CONFIGURATION 液压线路构造 .73OIL

9、 MANIFOLD 油管 .73LIMIT SWITCH STANDARD 限位开关标准 .74LIMIT SWITCH ADJUSTMENT: 限位开关的调整 .74STANDARD MODEL OF LIMIT SWITCH 标准限位开关 .75MOLD SECURITY LOCK 模具安全锁 .76COMPONENT IDENTIFICATIONS 零部件检验证明书 .77COMPONENTS CLASSIFICATION ORDER IN THE PARTS LIST 在零件清单中的零部件清单 .77TEXTURE AND POLISHING 皮纹和抛光 .77INSERT INTER

10、CHANGEABLE FOR HIGH POLISHING OR TEXTURE PRE-APPROVAL 晒纹镶件尺寸 .78MOLD OUTSIDE SURFACE I.THIBAULTS PAINT COLOR 模具外观喷 ITI 颜色漆 .78PRE-APPROVED I.THIBAULT SUPPLIERS SUPPLIERS FOR ASIA 亚洲认证的供应商 .79PROJECTS CONFIDENTIALITY AND PROPRIETARY PROJECTS INFORMATION AND DATA 项目保密和所有权 .82I. THIBAULT INC. TECHNICAL

11、 SPECIFICATION Page 5ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGGENERAL INFORMATION 综合信息INTRODUCTION 介绍 :The mold standard is to be seen as a library or recommendation and requirements. This is mainly a working document to improve discussion and to express more clearly I.Thibault

12、 requirements. 模具标准或作为资料/建议/要求。主要是作为项 目文件来改进沟通使得交流更加清晰。The mold maker working for I.Thibault must follow the different requirement in the following order: 模具厂必须要满足以下不同的要求1. I.Thibaults mold RFQITI的报价要求2. I.Thibaults customer mold standardITI客人的模具标准3. I.Thibaults Mold standard for outsourcingITI (Thi

13、s document) 的外发模具标准For example: 举例if the Mold RFQ is saying to use equivalent DME/PCS/Progressive molds components from Punch, Misumi, WMould or DgJinhong and I.Thibaults customer standards is saying DME/PCS/Progressive original components, the Mold RFQ must be followed. 如果报价要求中说是用等同 DME/PCS/或者 PUNC

14、H， MISUMI ， WMOULD或者锦鸿的 ， ITI 客人要求说 DME/PCS/PROGRESSIVE正品标准件的，请根据报价要求。Also, if some requirements from customer mold standard and/or I.Thibault mold standard for outsourcing and not mentionned in I.Thibaults Mold RFQ, those requirements should be followed.此外，如果一些要求在客人的标准或者ITI的标准中都未提到的，必须根据ITI标准Nevert

15、heless, please note that the intent of this mold standard is not to slower your innovative and creative company side and you are more than welcome to share with us your idea on how to improve mold design and mold standards. This is a team work to share and to make reach better results for our custom

16、er goods but for the good of both our companies.此外，请注意模具标准的内容与模具厂创意性的建议不冲突，如果有更好的建议来改进设计或模具标准，我们都欢 迎。最好由专门的团队来分享，为客人提供更好的结果，使得双方都赢利。GUARANTEE AND RESPONSABILITIES 保证和责任:The mold maker is responsible to deliver a mold that will provide parts meeting the customer requirements that has been provided at

17、 mold kick-off or agreed upon later on during the project.模具厂必须负责保证所生产的模具符合客户的要求，包括模具开始阶段的客户要求或者项目过程中所达成的协议。But generally speaking an upon the usual industry standards, here is what is expected : 1 - No flash on parts, 2 - No premature wearing on guiding device or any sliding components, ejectors th

18、at last according to quantity of parts to be produced during mold life, 3 - Optimal cooling without hot spot (following I.Thibault design), 4 - Polishing and/or texture done properly, 6 - Cycle time targeted met (if specified), 7 Proper mold filling, balancing and venting, 8 Parting line without ste

19、ps or mismatch, 9 Machining according to parts 3D model, 10 Surface finish according to requirement .总体 来说模具需要符合一般的工业标准，模具必须：1，产品无飞边，2，导柱，顶杆等满足模具寿命内的要求，3 ，优化冷却水无热点（请根据 ITI 设计）4，根据要求抛光和作皮纹，6，循环时间要根据要求 7，合适的射胶，射胶平衡 和排气。8.分型面没有台阶和夹口，9.根据 3D 模型加工，10. 根据要求进行表面处理The mold maker is responsible to transfer a

20、ll document necessary and deliverable following the approved schedule. He is the one who must inform I.Thibault if any information, validation or approval pending might impact the delivery dates. 模具厂必须在指定的交期内传输所有必要的文件。如果按时交付有问题，必须与 ITI 提前通知。I. THIBAULT INC. TECHNICAL SPECIFICATION Page 6ST-0981TITLE

21、 : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGThe mold maker is to provide to customer molds components shipped by air shipping if molds components unexpectedly break during agreed upon mold life and will support mold repair if breakage occurs with clear responsibility of mold maker.在模具确认的时间内如果

22、标准件等损坏，模具厂需全权负责空运相关配件。MOLD DESIGN AND MANUFACTURING PROCESS DETAILS 模具的设计和加工过程细节说明Details of each steps are as followed: 每个步骤地具体细节IMPORTANT NOTE FOR ALL PROJECTS, ALL STEPS: 重要说明（所有项目和步骤）： All documents transferred to I.Thibault during all projects, need to be on I.Thibaults format (unless approved)

23、 and filled in English. Document needs to have official customer product mold and product number and I.Thibault logo on it. This is forbidden to have any document with your company name or logo showing .在整 个项目过程中所有提交的资料必须用英文，此外需要用客人的产品模具名称及ITI的LOGO。文档必须有 客人的模具和产品号码，ITI的标志。不允许有供应商的名字和标志。Final quote p

24、rior to kick off, sent by ITI 项目正式开始前 ITI 所发的最终报价1.Final RFQ is sent following last customer requirements 根据客户最新要求的最终报价 A sketch to give an idea of the mold layout sketched to clarify the needs (if required);如有要求必须提供模具的大 致结构 Preliminary or final 3D part drawing.初始或者最终产品3D图纸 Parts 2D drawing with GD

25、带尺寸公差标准的产品 2D 图纸(如果有） Customers mold standard if available at that time; 客户的标准（如果有） All other technical document or information that could be relevant to have the most accurate quote possible.所有其他技术信息和资料也要最大限度的提供2. Mold kick-off documents sent by ITI 项目正式开始时ITI所发模具有关资料 Final parts 3D CAD;产品最终 3DCAD

26、Parts 2D drawing with GD产品 2D 图纸 Injection press(es) targeted by customer;注塑机 Cycle time targeted by customer (if not provided at RFQ);循环时间（如果报价阶段没提供） Specification of material (resin) chosen by customer;塑料的要求 Part assembly if available and/or information showing visible areas and proper area for in

27、jection and ejection marks;产品装配图，或者视觉面，或者注塑或顶出位置 Shrink ratio to design the mold with 模具设计收缩率 Manufacturings customer technical environment such as cooling water circuit temperature, debit and pressure, type of robot, type of injection press screw (if available).生产时的环境要求，如果冷却水路温度，压力，机械 手，注塑机螺丝等（如果有）

28、Important note : 重要点 The mold maker must be sure to get all the necessary information and data to deliver an efficient and long term quality mold;模具厂必须确保拿到所有必要的信息，且可提交有效的长期运作高质量的模具I. THIBAULT INC. TECHNICAL SPECIFICATION Page 7ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCING3. Project

29、 preliminary planning and validation of kick-off data and requirements项目初始计划和资料/要求的确认 Documents to be used by supplier “XXXX-ZZ Mold Weekly status report YYMMDD” and to be provided to supplier by PMC is “ITI-F 0401 - Technical data tooling list XXXX-ZZ YYYYMMDD”供应商应使用文件“XXXX-ZZ Mold Weekly status report YYMMDD”，PMC发给供应商的文件为“ITI-F 0401 - Technical data tooling list XXXX-ZZ YYYYMMDD” Supplier must give confirmation to I.Thibault that 3D