1、 SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 1 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 1 THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE 钢结构 防火涂料施工 方案 Project No. : 12099D 项目编号 :12099D Project Name : SKNI
2、NGBO EPDM PROJECT 项目名称 :宁波 SK 5 万吨 /年合成橡胶项目 Owner : NINGBOSK PERFORMANCE RUBBER,CO., LTD 业主 :宁波 爱思开 合成橡胶有限公司 Site : ZHENHAI, NINGBO, CHINA 位置 :中国宁波市 镇海区 0 02.Jan.2014 Z.G J.J.WANG E.J.CHEN REV. 版次 DATE 日期 PREPD 编制 CHKD 审核 APPD 批准 APPD DATE CLIENT 业主 SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF
3、FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 2 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 2 目 录 CATALOGUE 1. 编制说明 COMPILATION INTRODUCTION . 3 2. 编制依据 COMPILATION BASIS . 3 3. 工程概况 PROJECT PROFILE . 3 4. 施工准备 PRELIMINARY WORK FOR CONSTRUCTION. 5 5. 主要 程序和方法 MAIN PROCEDURE AND
4、 METHOD . 8 6. 施工技术组织措施计划 CONSTRUCTION TECHNICAL ORGANIZATION PLAN . 11 7. 资源需求计划 RESOURCE DEMANDING PLAN . 19 8. 工程进度管理及保证措施 CONSTRUCTION PROGRESS MANAGEMENT AND GUARANTEED MEASURES . 19 9. 质量管理体系 QMS QUALITY MANAGEMENT SYSTEM (QMS) . 23 10. 安全 /环境技术保证措施 TECHNICAL PRECAUTIONS FOR HSE . 25 SK Ningbo
5、 EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 3 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 3 1. 编制说明 Compilation introduction 本安装方案适用于 全场 钢结构 防火涂料的施工 。 包括 施工 的流程、 施工 方法及措施、精度要求等。 This construction scheme is used for fireproof coatings f
6、or steel structure. It includes the construction procedure、 method、 measures and accuracy requirements. 2. 编制依据 Compilation basis 相关设计图纸； 本企业技术专长、设备及资源配置能力； 相关现行国标和行业标准 施工现场的具体情况 1） 钢结构设计 规范 (GB50017-2003) 2） 钢结构防火涂料国家标准（ GB14907-2002） 3） 钢结构防火涂料应用技术规范（ CECS24： 90） 4） 建筑施工安全检查标准（ JGJ59-99） 5）石油石化钢结构
7、防火保护技术规范（ SH3137-2003） Related design drawings; The technical expertise, equipment, and the allocation of resources ability for this enterprise; Related current national standard and industry standard The specific condition of the construction site 1) “ Code for design of steel structure“ (GB50017-2
8、003) 2) “Fireproof coatings for steel structure of national standards“ (GB14907-2002) 3) “Technical code for application of fireproof coatings for steel structures“ (CECS24:90) 4) “Standard for construction safety inspection“ (JGJ59-99) 5) “Petroleum and petrochemical steel structure fire protection
9、 technical specifications“ (SH3137-2003) 3. 工程概况 Project profile 1.1 工程 概况 General profile SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 4 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 4 工程名称 ： Ningbo SK 三元乙丙橡胶项 目 Project name： SK
10、 Ningbo EPDM Project 建设单位 ： 宁波爱思开合成橡胶有限公司 Construction unit： Ningbo SK Performance Rubber. Co., Ltd. 总承包单位 ： 中国机械工业建设集团有限公司 General contractor： China Machinery Industry Construction Group INC. 项目地址 ： 宁波化学工业区湾塘片内，宁波通往舟山跨海金塘大桥的西北侧，地块呈长方形。 Project location： Bay Tang zone， Ningbo chemical industry zone,
11、 northwest of Ningbo to Zhou Shan across the sea of Jin tang Bridge, rectangle plot. 1.2 项目 概况 project overview 对宁波爱思开 5 万吨 /年乙丙橡胶项目钢结构防 火涂料涂装工程进行采购及施工 ： The procurement and construction of fireproof coatings for steel structure 1.3 钢结构 防火要求 The requirements of fireproof coatings for steel structure
12、. 全场 工程耐火等级为二级，须严格执行相关的规范条文及选用达标的防火涂料或相应的防火处理措施。 The all engineering of fireproof coatings rating for secondary, it must be strictly implement the relevant specification clauses and choose standard fireproof coatings or corresponding fireproof measures. 1.4 防火材料生产厂家的选择 The option of Fireproof coatin
13、gs manufacturer. 根据本工程的结构特点和设计要求，防火材料厂家必须能提供符合钢结构防火涂料国家标准（ GB14907-2002）的相关规定，且具有国家防火建筑材料质量监督检测中心出具的检测报告和产品型式认可证书，检测结果为合格。 According to the structural characteristics and design requirements of this project, fireproof coatings manufacturers must be able to provide in accordance with “Fireproof coati
14、ngs for steel structure of national standards“ (GB14907-2002), and have issued by the inspection center test report of national fireproof construction material quality supervision and the approval certificate of product type. The test results for qualified. SK Ningbo EPDM Project THE CONSTRUCTION SC
15、HEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 5 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 5 1.5 工程目标 Project goals 工期目标： 满足 业主 要求。 质量目标： 实现工程质量合格率 100% ，达到一次验收合格标准。 安全目标： 实现零伤害 。 文明施工目标： 符合文明施工要求。 Period goal: Satisfy requirements of the owner. Quality target: Realize
16、 100% qualified rate of engineering quality, reach qualified standard once acceptance. Safety goal: Realize zero injury. Civilized construction goals: Conform to the requirements of the civilization construction. 4. 施工准备 Preliminary work for construction 4.1 技术准备 Technical preparation 1、编制施工组织设计并经批准
17、。 Compile construction organization design and then submit for approval. 2、作好技术交底工作 ，并建立交底档案 。 Technical disclosure should be conducted well and establish the disclosure documents. SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 6 of 32 Date :
18、 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 6 4.2 现场 人员 准备 Preparation of field force 人员 Personnel 数量 Quantity 备注 Remark 施工员 Construction worker 1 施工过程中根据进度要求及现场实际施 工情况进行人员数量调整 During construction,the quantity of workers shall be adjusted according to schedule target and the actual construction sit
19、uation. 质量员 Qulity staff 1 安全员 Safety staff 1 普工 General worker 10 起重工 Lifting worker 1 电工 Electrician 1 合计 Total 15 所有人员进场前，相关管理人员应提前一天将人员姓名及工种详单提交安全部和质量部备案，特殊作业人员还应提交特殊作业证件的原件。 现场作业人员需按要求经过安全等各项培训方可进场作业。 所有人员进入施工现场时，需穿着规定的工作服，正确佩带安全防护用具。未按规定着装严禁进入施工现场，未 采取 安全防护措施或现场安全防护不到位时，严禁进行相关作业。 Before all th
20、e personnel enter the area, management personnel should submit the list of personnel name and profession to safety department and quality department. Operating personnel on site should receive related training such as safety training before they begin working. Workers without license or with expired
21、 license must not conduct special job. Once the personnel enter the area, they should wear regulated labor suit and safety device. Unless, they are forbidden to enter the construction site and conduct related job. 4.3 工机具 准备 Preparation of machines and tools 名称 name 规格型号 size 数量 quantity 备注 Remarks
22、空压机 Air compressor 2 翻斗车 Tilting cart 2 配电箱 Distribution box 2 喷枪斗 Spray gun 5 相关管理人员应在工机具进场前一天将工机具清单提交物资部备案，并 在工机具进场后 提交安全部检验工机具是否合格可用，精密仪器报质量部检测。 SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 7 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000
23、-MS-SS-0013 7 Management personnel should submit list of machines and tools to material department for record one day in advance. Meantime, submit to safety department in order to inspect whether the machines and tools are qualified. For precise instrument, submit to quality department for inspectio
24、n. 4.4 材料 进场 及 验 收 Fireproof coatings into the construction site and acceptance inspection. 1、 材料 进场 应严格按照 材料 进场计划进场，以保证钢结构 防火涂料 施工的顺利进行。 Fireproof coatings into the construction site should be strictly in accordance with the plan to ensure the construction of fireproof coatings for steel structure
25、go smoothly. 2、根据 材料 计划进场时间，提前组织 材料 进场。 材料 进场后， 项目部 先对构件进行验收，然后邀请业主、监理共同验收。 According to the time schedule of fireproof coatings into the construction site, organize material approaching in time. After material approached, project office should accepts and retests it at first and then invites the ow
26、ner and supervisor to accept and retest again. 3、装、卸货时应注意安全，防止事故发生。运输司机不得随意在施工现场走动以保证安全。 Pay attention to safety when loading and unloading, and prevent accidents. To ensure safety truck drivers should not allowed to walk in the construction site arbitrarily. 4.5 施工许可 Construction permits 本工程中各项工序作业
27、前，需提前一天将专项施工方案提交项目部相关部门审批，施工前在现场对安全员、质量员和作业人员进行技术交底并签字。不履行上述手续不可动工作业。 Before beginning to proceed each working procedure of this project, managers shall submit special construction plan to relevant departments for approval one day in advance and do technical disclosure to safety staff、 quality staff
28、 and operating personnel. Unless, shall not proceed the job. SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 8 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 8 5. 主要 施工 程序 和方法 Main construction procedure and method 5.1 作业流程 operation
29、 procedure 钢结构基层预处理 ，达到防火涂装要求搭设施工脚手架及操作平台调制防火涂料喷涂第一层防火涂料第一层防火涂料干燥后喷涂第二层防火涂料 ，达到设计要求厚度修正边角 、 接口部位检验返修成品保护工序交接Not o k合格Ok施工准备SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 9 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 9 OkThe erect
30、ion of scaffolding Meet the requirements of fireproof coatings construction for steel structure Mix fireproof coatings Spray the first layer of fireproof coatings. After the first layer of fireproof coatings dries, spray the second layer of fireproof coatings, and meet the design thickness. Trim edg
31、es and the interface positions. Acceptance Qualified Repair Process the handover Protect finished product Not ok SK Ningbo EPDM Project THE CONSTRUCTION SCHEME OF FIREPROOF COATINGS FOR STEEL STRUCTURE Rev. : 0 Page : 10 of 32 Date : 2 Jan 2014 Doc No : 12099D-00000-MS-SS-0013 10 5.2 作业步骤 constructi
32、on procedure 钢材基层达到防火喷涂施工条 件 第一步，基层处理，达到喷涂第一遍条件。 第二步，调制防火涂料，分层喷涂，达到设计要求厚度。 第三步，处理边角及结合部位，检验合格后进行成品保护及工序交接。 Meet the requirements of fireproof coatings construction for steel structure Spray the first layer of fireproof coatings. After the first layer of fireproof coatings dries, spray the second layer of fireproof coatings, and meet the design thickness. Trim edges and the interface positions. After the acceptance to finished product protection and process the handover
