1、 Henan Hongji Mine Machinery Co.,LTD 900 Cone CrusherPYB900 本使用说明书用于 PYB900标准型，PYZ900 中型，PYD900 短头型圆锥破碎机。This operating manul can be applied to PYB900 standard, PYZ900 medium, PYD900 short head cone crusher.一、The purpose of the machine(机器的用途)900 圆锥破碎机广泛应用在冶金工业、建筑工业、化学工业及硫酸盐厂业中，适用于破碎中等和中等以上硬度的各种矿石和岩石
2、，如：铁矿石、铜矿石、石灰石、石英、花岗岩、砂岩等。900 cone crusher is widely used in metallurgical industry, building industry, chemical industry and sulfate plant industry, and it is suitable for crushing all kinds of ores and rocks of medium hardness and medium above , such as: iron ore, copper ore, limestone, quartz, gr
3、anite, sandstone, etc.二、Technical parameters(技术性能)型 号Model基 本 参 数basic parameterPYB900标准型圆锥破碎机The standard modelPYZ900中型圆锥破碎机The medium modelPYD900短头型圆锥破碎机The short head model破碎锥直径 mmDiameter of cone crusher 900 900 900给矿口宽度 Feeding size mm 135 70 50推荐最大给矿块尺寸Max.feeding size mm 115 60 40排矿口调整范围 Adju
4、sted scope of discharging mm 15-50 5-20 3-13产量 Capacity t/h 50-90 20-65 15-50偏心套转速 Rotation of Eccentric r/min 333 333 333弹簧总压力 Pressure of Spring t 70 70 70立轴摆动次数 Spindle number of swing r/min 300 300 300型号 Model Y315S-8 Y315S-8 Y315S-8电压 Voltage v 220/380 220/380 220/380电机功率功率 Power kw 55 55 55转速
5、Rotation r/min 740 740 740机器总重 Total weight of whole machine kg 10177 10186 10264外形尺寸Dimensions（LWH）mm 305016402350 305016402350 305016402350订货须知 Remark：订货时应在合同中注明产品类型。You should remark clearly which model you buy in the contract.PYB900Henan Hongji Mine Machinery Co.,LTD 900 Cone Crusher 共 22 页 第 2
6、页三、外形图Henan Hongji Mine Machinery Co.,LTD 900 Cone CrusherPYB900四、机器的结构和组成 The structure and composition of the machine1、圆锥破碎机工作时，电动机通过弹性联轴器，传动轴和一对锥齿轮带动偏心轴套转动，破碎圆锥心线在偏心套的适动下做旋摆运动。使破碎壁和扎臼壁时而靠近，时而远离，矿石在碎腔内不断的受到积压与冲击，而被破碎。When it works, the motor driven eccentric sleeve rotates through flexible couplin
7、g, drive shaft and a pair of bevel gear , crushing cone center line makes spin pendulum movement under the proper action of the eccentric sleeve . So the broken wall and rolling acetabular wall sometimes close, sometimes far away, ore constantly being extrusion and impact, and was broken in the crus
8、hing cavity .2,该机由机架、传动轴、偏心套、碗形轴承、破碎圆锥、支承套、调整套、进料、弹簧、弹性联轴器、润滑、电器等部分组成。The machine consists of frame, transmission shaft, eccentric, bowl bearing, crushing cone,supporting sleeve, adjusting sleeve, feed, springs, flexible couplings, lubrication, electrical and other parts五、机器的安装 Installation of the m
9、achine1、安装圆锥破碎机的厂房内，需有起重设备，以便在机器安装、维修时使用。起重机的起重能力可按表 2 选择。The workhouse ,being installed cone crusher, needs for lifting equipment ,which can used during the process of installation and maintenance. The capacity of Crane can selected according to Table 2 表 22、圆锥破碎机地基图如图 1所示，该地基图供参考，用户可根据具体情况进行设计。Fou
10、ndation shown in Figure 1, it just for reference, the user can be designed according to specific circumstances.3、基础下部应有足够的空间，以便安装运输设备。The lower part of the foundation should have enough 名 称 name 重 量（kg） 起 重 application机 架 frame 2300 Installationcrushing cone 1300 Installation and maintenanceadjustin
11、g sleeve 1200 Installation and maintenancebowl bearing 400 Installation and maintenanceeccentric 400 Installation and maintenancespace for installation and transportation equipment4、为了基础不受损坏，在基础上部，必须覆盖护板，该件由用户自备。In order to avoid damage the upper space of foundation must covered by guard ,which supp
12、lied by the user5、润滑系统和电气操作的位置，用户可按具体情况改变位置，使其顺序不得变动。The location of the lubrication systems and electrical operation can be changed under specific circumstances.But it may not change its order.Henan Hongji Mine Machinery Co.,LTD 900 Cone CrusherPYB900图 1 地基图Henan Hongji Mine Machinery Co.,LTD 900Co
13、ne CrusherPYB9006、6、机架得安装（图 2）The installation of the frame（1）安装机架时，在地脚螺栓附近用 812 组垫板，楔铁支撑调整其水平度和垂直度，水平度以机架的环行加工面为基准，用水平仪测量其偏差不大于 0.1毫米/米，垂直度以机架的衬套中心为基准，用悬锤法测量。When installing the frame, 8 to 12 groups of pallets must be used near the anchor bolt, wedge support its horizontal and vertical adjustment,
14、 level degrees marked by the rack ring machined surface, measure the deviation of a level no greater than 0.1 mm / m, vertical rack bushing to the center as a reference measurement method netsuke.（2）机架调整紧固后，将垫板组焊在一起，以免窜动。After adjusting frame, in order to avoid moving,the plate must be compound toge
15、ther. （3）待设备全部安妥之后，进行第二次浇注。After all equipment soundness, make the second pouring（4）保持机架的水平性，能保证机器可能的工作否则易使衬套局部磨损而影响主轴和水封装置工作不正常。 keeping the level of frame can guarantee the machine can work otherwise it can easily to make the liner partial abrasion and impact the spindle and water seal device not
16、work properly.图 2 Drawing of installation of frameHenan Hongji Mine Machinery Co.,LTD 900 Cone CrusherPYB9007、传动轴的安装 The installation of the drive shaft（1）安装传动轴时，应在机架与传动轴的凸缘之间垫上垫片，如图 3 所示。轴向窜动量为0.40.8mm。When installing the drive shaft, the gasket should be put between the frame and drive shaft ,Like
17、 figure 3:Axial movement is 0.4 0.8mm（2）电动机与传动轴中心偏差不得大于 0.15mm。The deviation of Motor and drive shaft center not greater than 0.15mm图 3 Drawing of installation of frame8、偏心套的安装 The installation of eccentric sleeve（1）装入偏心套前，先将垫片组装在托盖上，并用吊钩（安装工具）将底托盘装在机架下端，然后再用此吊钩将圆盘、中圆盘、下圆盘一次装在底托盖上，并使下圆盘的凸起和底托盖的凹处卡好，
18、如图4 所示。Before loading eccentric sleeve, the gasket must be assembled on the cover, and the bottom tray will be installed in the lower of frame by hook (installation tools), and then use this hook to mix the disc, middle disc and the bottom disc on the bottom tray, and make the convex of disc mix wit
19、h the concave of bottom tray, as shown in figure 4.图 4 Installation of Eccentric（2）如图 5 所示，将偏心套装配好，然后将偏心套装入机架中心孔内，装入时，要落稳，不要使锥齿轮受到撞击，吊装时应用锥齿轮上吊耳。After mix the eccentric sleeve well,then put it into the center hole of the frame steadily,dont hit the bevel gear. the application in hoisting bevel gear
20、hanging ears.（3）偏心套装好后，大小锥齿轮的外端面必须对齐（如图 6 所示） ，检查锥齿轮啮合间隙，锥齿轮齿侧间隙 A=33.7mm，齿顶间隙 B=6.2mm。After the eccentric packages, the size of the outer end surface of the bevel gear must be aligned (Figure 6), check the clearance of bevel gear, bevel gear backlash A = 3 3.7mm,The tip clearance of the gear B = 6.2mm Henan Hongji Mine Machinery Co.,LTD 900 Cone CrusherPYB900
