1、工业盘式制动器Industrial disc brake device5SE-450SE-4SE-3SE5SH-450SH-4SH-3SF5SP-450SP-4SP-3SP失效保护制动器Useless protection brake安装、调整及维修手册Installment , adjustment and maintenance manual焦作市盘式制动器有限公司Jiaozuo Panshi brake co.,ltd1. 制动器的安装 brake install操作者站在制动盘相对于制动器的对面。Operator who stand in brake disc is opposite
2、to brake device1.1 拧紧手动松闸螺钉 4（螺钉规格见表 1）松开锁紧的制动器并移动杠杆和摩擦衬垫，观察和调整两制动摩擦衬垫间的间隙。注意：手动松闸操作时，切勿引起电磁铁的运动。manually tightening screw 4 (screw specifications are seen in Table 1) loosen the locking brake and move the level and friction pad , observation and adjustment the gap between the brake and friction pad
3、 .attention: When operate the manual loose gate , make sure not to move the electro-magnet 1.2（向上）顺时针旋转棘轮 5 的手轮 1 大约四分之一转（微调）(upward) clockwise rotate handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)1.3（向下）逆时针旋转螺母 2（用一个 4 的销子）以便退回回推杆 3，这将增加衬垫 6 之间的间隙，继续该操作，直到两摩擦衬垫间隙超过制动盘的厚度。(downward)
4、anticlockwise rotate nut 2 (with a 4 pin) in order to return the throwout lever 3, this will increase the gaps between the pad 6, continues this operation, until the gap between two friction pads surpasses brake discs thickness.1.4 将制动瓦置于其支撑物上，在制动衬垫之间插入制动盘，安装底座连接螺栓（螺栓规格见表 1）Brake tile is placed on i
5、ts strutting , insert brake disc between the brake pad, installs the foundation connecting bolt (bolt specification is seen inTable 1 )1.5 检查:A) 制动盘端面跳动，最大值 0.2mmB) 制动盘垫块相对于底座度： 4%C) 制动盘相对于底座的中心距（偏差）2.5mm注意油漆时不要盖住显示棘爪运动方向的板1.5 inspections: A) Brake disc ending beat, maximum value 0.2mm B) The brake
6、disc cushion compared with the foundation: 4%C) compared with the brake disc ,the center of the base (bias) 2.5mm Attention when paint do not cover the board that demonstrate the movement direction of pawl2退距的调整 draws back adjustment操作者站在制动盘相对于制动器的对面Operator who stand in brake disc is opposite to br
7、ake device2.1 拧紧手动松闸螺钉 4（螺钉规格见表 1）松开锁紧的制动盘，并移动杠杆和摩擦衬垫的间隙。注意：手动松闸操作时，切勿引起电磁铁的运动。manually tightening screw 4 (screw specifications are seen in Table 1) loosen the locking brake, move the pad between level and friction pad .attention: When operate the manual loose gate , make sure not to move the elect
8、ro-magnet 2.2 （向下）逆时针旋转棘轮 5 的手轮 1 大约四分之一（微调）(downward) clockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)2.3 （向上）顺时针旋转螺母 2（用一个 4 的销子）直到早制动摩擦衬垫和制动盘间获得 0.50.7mm 的总计间隙。(upward) anticlockwise rotate nut 2 (with a 4 pin) until the space between early friction brake and br
9、ake disc was 0.5 0.7mm 注意：在调整制动摩擦衬垫时，电磁铁必须处于吸合状态。 （见图 3）Attention: When adjustment brake friction liner, the electro-magnet must be in attracts gathers condition. (see in Figure 32.4 安装好电磁铁的防尘雨罩。Installs the dustproof rain shade to electro-magnet2.5 完全松开手动松闸螺钉 4 并拧紧锁定螺母。Loosen the bolt 4 completely
10、and screws tight the nut./3、制动器的电力联接 connect brake device 3.1 该制动器必须与 ESE 型经济电源配套使用。3.2 打开接线盒的密封盖，用 2X（10.5-15）的双 A 芯电缆磁铁的接线端子和 ESE 电源的十和一端子相连接，与极性无关。3.3 ESE 电源的 0-220-380 电源的接线端子，必须接于相应的单相电源上（电缆直径见表）3.1 this brake must use together with the ESE economical power source. 3.2 open the sealing gland of
11、 connecting box, with 2X (10.5-15) dual-core cables magnet ESE Terminal Blocks and power of ten and a terminal connected with nothing to do with polarity. 3.3 ESE power 0-220-380 power of the terminals must be received in the corresponding single-phase power on (see table diameter cable)with the dou
12、ble A core electric cable magnets binding clamp and the ESE power source ten and a post connect, has nothing to do with the polarity. 3.3 the ESE power sources 0-220-380 power sources binding clamps, must meet on the corresponding single-phase source (electric cable diameter see table)4、制动力矩的调整4.1 制
13、动力矩是在工厂调整，并经试验台检验的。4.2 制动力矩值是可调的。松开铭牌 8 上的四个 M4 螺栓，取下铭牌板 8，通过拧紧或松开螺母 9 和10（螺母规格见表 3）来改变蝶形弹簧的变形量，调整制动力矩，拧紧，蝶形弹簧的变形量增大，制动力矩也增大。注意：该操作影响安全，必须由熟练的设备维修工来操作。4, brake torque adjustment 4.1 brake torque is adjusted in the factory, and the tested at test platform. 4.2 brake torque value is adjustable. loosen
14、 the four bolts M4 on nameplate 8, removed plate 8, through tightening or loosening nut 9 and 10 (nut specifications are seen in Table 3) to change the deformation of the butterfly spring, adjust brake torque, tightening , The butterfly spring deformation increased braking torque is also increased.
15、Note: the operations have security problem. must be operated by trained equipment maintenance worker.5、制动摩擦衬垫的更换 Friction brake pad replacement操作者站在制动盘相对于制动器的对面Operator who stand in brake disc is opposite to brake device5.1 紧手动松闸螺钉，移动杠杆和制动摩擦衬垫，观察衬垫和盘间的间隙。注意：手动松闸操作时，切勿引起电动磁铁的运动manually tightening scr
16、ew 4 move the level and friction pad , observation the gap between the brake and friction pad .attention: When operate the manual loose gate , make sure not to move the electro-magnet 5.2 （向上）顺时针旋转棘轮 5 的手轮 1 大约四分之一转（微调）(upward) clockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions
17、 (trimming)5.3 （向下）逆时针旋转螺母 2（用一个 4 的销子）直到制动摩擦衬垫和制动盘的间隙达到最大值。(downward) anticlockwise rotate nut 2 (with a 4 pin) until the space between friction brake pad and brake disc to achieve maximum value.5.4 把杠杆绕绞轴旋转到一侧。Rotate the level around the axis to the other side5.5 用一螺丝刀把摩擦衬垫从衬垫中取下，并沿与制动盘平行的方向抽出。Use
18、 a screwdriver to take down the friction pad from pad, and pull out it in parallel with the brake disc 5.6 安装新的制动摩擦衬垫，并确定它与闸瓦接合面的配合。Install new brake friction pad, and ensure it coordinate well with Brake shoe joints5.7 把杠杆绕绞轴旋转到另一侧，更换另一制动摩擦衬垫。Rotate the level around axis to the other side, change a
19、nother brake friction pad.5.8 （向上）逆时针顺时针旋转棘轮 5 的手轮 1 大约四分之一转（微调）(upward) anticlockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)5.9 （向下）顺时针旋转螺母 2（用一个 4 的销子）直到在制动摩擦衬垫和制动盘间获得 0.50.7mm 的间隙。(downupward) clockwise rotate nut 2 (with a 4 pin) until the space between early f
20、riction brake and brake disc was 0.5 0.7mm 注意：在调整制动摩擦衬垫退距时，电磁铁必须处于吸合状态。Attention: When adjustment drag friction liners draws back , the electro-magnet must be in attracts gathers condition. (see in Figure 35.9.1 安装好电磁铁的防尘罩。Installs the dustproof shade to electro-magnet5.9.2 完全松开手动松闸螺钉 4，并拧紧锁定螺母。注意：为
21、确保制动器的正确运行，手轮 1 必须位于（向下）逆时针旋转方向行程的终端，并且手动松闸螺钉 4 完全松开。Loosen the bolt 4 completely and screws tight the nut.Notice : In order to ensure the brake running correct, the hand must be in (downward) anti-clockwise rotation direction of the trip end, and manual brake-4 loose completely 6、人工（手动）松闸利用杠杆 11 可以
22、实现制动器的人工（手动）松闸，他可以通过在杠杆上加套管，手动来实现（套管规格见表 IV）也可以通过拧紧螺钉 4 持久的获得螺钉 4 还可以由一液压人工松闸装置来代替。实现远距离（人工）控制松闸。Artifical (manual) lossen gateUse level II can realise loosen brake artifically, he can put pipe to the level to realise (pipe specifiction is show in table IV ) and also can be realised it forever throu
23、gh screw tight bolt 4 Bolt 4 can be replaced by a artificially hydraulic device. Realizes the long-distance range (aritificial) to control the loose floodgate.7、制动器工作状态显示 brake work status微动开关 12 可以显示制动器的工作状态，制动或松闸，微动开关由与杠杆相连接的挡板 13 来触发，当制动器松闸时，微动开关处于动作状态。Switch 12 can show brake work status, brake
24、or loose ,swith is triggerred by the plate 13 that connect with level, when brake is in loose condition, micro-switch is in movement condition.7.1 使制动器通电处于松闸状态。Make brake connect with power and in loose condition7.2 使微动开关 12 触头（处于触电位置）接触挡板 13 放置。用套筒板手（4）拧紧紧固螺钉。Make mocro-switch 12 is in the place th
25、at can connect with plate 13. use Socket spanner（4）screw tight bolt8、人工（手动）松闸工作状态显示。Artifical (hand-operate) loosen work condition 微动开关 16 可以显示制动器是人工（手动）松闸或者活动。Micro-switch 16 can show brake is Artificial (manual) loosen or activities.8.1 手动杠杆 11 处于手动松闸状态。微动开关 16 的触头（处于触发点位置）接触手动杠杆 11 的外轮廓，拧紧紧固螺钉。Ha
26、nd operation level 11 is in hand operation loosen status,when micro-switch contact with outer figure of hand operate level 11 , screw tight the bolt.8.2 检查当杠杆 11 不在手动松闸位置时(即螺钉 4 完全松开)微动开关是否触发。Inspect when level 11 isnt at loosen place(screw 4 loose completly) microswitch is triggerred or not. 9、制动摩擦
27、衬垫磨损显示。Show brake friction pad condition微动开关 14 可以显示出制动摩擦衬垫需要更换的时间。micro-switches 14, which reflect the time to replaced friction brake pad为了准确显示制动摩擦衬垫磨损情况，在制动器换上新摩擦衬垫且处于制动状态时，把微动开关触头（触头位于触发点位置）放在距离板 15 为 14mm 的位置，用套筒板用（4）拧紧微动开关紧固螺钉。In order to give an accurate picture of friction brake pad , a new
28、friction pad installed and in brake condition, the micro-switch contact (at the contact point triggering) place on the board of 15 and 14mm away from the location, Use sleeve plate (4) tightening screw fasteners.表 1Table 1制动器类型Brake type制动器类型Brake type5SE450SE6 六方孔平头螺钉6 six square edged orifice flat
29、 screws45SE4SE3SE2SE螺钉 IIM20X13030A/Fbolt六方形 24A/FHexagon 24A/F表 II 制动器底座地脚螺栓孔Table II brake foundation foot bolt hole制动器类型Brake type地脚螺栓孔Brake type5SE450SE4-1545SE4SE3SE4-222SE 4-27表 III制动器类型Brake type螺母 9nut螺母 10nut5SE450SE24A/F 24A/F45SE4SE30A/F 30A/F3SE2SE27A/F 30A/F表 IV制动器类型Brake type套管bushing5
30、SE450SE 26.92.6-50045SE4SE 384-14503SE2SE 545-150011、SE 型制动器保险丝标准SE 型制动器保险丝标准11.1 所需保险丝为 AM 型配 ESE5550 型电源Needs the fuse is AM - - matches the ESE5550 power source制动器类型 5SE 450SE 4SE 3SEBrake type 制动器数量Brake quantity1 2 1 1 1220V 4 5 6.3 6.3 8输入电压Input voltage380V 2 3.15 4 4 4每小时最大动作频率 Each hour big
31、gest action frequency1200 840 600 600 60012、备件：spare编号 No. 名称 name2.04 制动衬垫装置 Brake pad device5.08 线圈、铁、防雨尘罩等 The coil, the iron, the rainproof dust cover and so on2.12 补偿装置 Compensation system6.32 连接环全套 complete set of connect ring如果订购，请逐一详述：制动器的类型和数量以及所需部件的编号If orders, please one by one relate in
32、detail: Brakes type and quantity as well as need parts serial number13（故障）检修 (breakdown) overhauls故障 failure 检查 inspection 检修 overhauls检查线圈电压标准电压 Search coil voltage standard voltage开闸电压：DC170VOpening voltage: DC170V维持电压：18Vmaintain voltage: 18V检查电源输入电压，保险丝位置最大电压降：10%Check power supply input voltage
33、, fuse location Maximum voltage drop: 10%无开闸电压，更换电源优质极板No opening Voltage, replace high-quality power plate（1）制动器打不开Brake cannt open检查间隙，平均间隙：3.5mmCheck gap, the average gap: 3.5mm 安装制动衬垫Install brake pad检查维修电压，约 18VInspection service voltage, approximately 18V更换电源优质极板Change high-quality power plate
34、（2）制动器不能保持松闸状态the brake cannot maintain the loose floodgate condition 间隙堵塞，铁不能逐渐接触The gap jamming, the iron cannot contact gradually清洁间隙，检查密封Clean gap, inspection seal（3）正确操作一段时间后， 检查 1，确保棘爪按钮状 将棘爪置于操作位置制动器不能打开After operation a period of time properly, the brake cannot open态良好Inspects 1, guarantee t
35、hat the pawl button condition is goodPuts the pawl in the operate position 在松闸时，制动衬垫与制动盘之间间隙不足When loose floodgate, the gap between the brake pad and the brake disc is insufficient调整制动衬垫Adjustment brake rim（4）当供能时制动盘过热When energizes brake disc overheated制动盘相对于底座的垂直度：4%brake disc vertically compared
36、with the base: 4%调整adjust14、制动器类型：brake type 5SE 、450SE、4SE、3SE15、制动器类型：brake type 5SH、450SH、4SH、3SH3SH、450SH、4SP、5SP16、制动器的液压连接 Brakes hydraulic pressure connection16.1 制动器必须连接于液压源（矿液）上，该液压源最小供 80bars 的压力，最大提供100bars 的压力。The brake must connect with the hydraulic pressure source (ore fluid) , this h
37、ydrauliccan provide the smallest 80bars pressure, max 100bars 16.2 制动器通过油孔 05（布拉格标准管螺纹）与液压源连接。Brake can connect with hydraulic pressure source through oil hole 05 (Bragg standard pipe thread) 17、液压回路的排气为使制动器正确动作，液压油缸必须排气。Hydraulic circuit exhaust to cause the brake move correctly, the hydraulic ram
38、must exhaust.17.1 把制动器油孔与合适的液压源连接。Connect brake oil hole and appropriate hydraulic pressure source 17.2 在排气螺钉 06 上安装软管，软管终端浸在盛液容器里。installs the hose in the exhaust bolt 06, the hose terminal soaks in fluid vessel.17.3 轻轻松开排气螺钉（六方形，8A/F）Loosens the exhaust bolt gently (hexagon, 8A/F)17.4 供液Supply flu
39、id17.5 当停止从软管中排气时，拧紧排气螺钉。When stopped exhaust, tightening the exhaust screw.18、汽缸制动器的连接Cylinder brakes connection18.1 安需要将气源与制动器的进气孔接头用气管连接.(进气口尺寸 Z1/4)needs to connect air source and brakes air intake port attachment with trachea. (air inlet size Z1/4)18.2 该制动器所需气压最小不得低于 5bar,最大为 7bar.This brake needs the barometric pressure to be no less than 5bar, no more than l7bar 18.3 制动器按 2.1、2.3 调整。Brake adjust according to 2.1, 2.3
