磷青铜特性及规格检验标准.doc

1、1磷青銅 (Phosphor Bronze) 特性及規格一覽表：(1)化學成份 (Chemical Composition) 合金編號 化學成份(wt. %) Material Designation Cu Sn p Pb Fe Zn JIS C5111 C5102 C5191 C5212 Rem. Rem. Rem. Rem. 3.54.5 4.25.5 5.57.0 7.09.0 0.030.35 0.030.35 0.030.35 0.030.35 0.15mm O C5111R-O 0.2 30 38 - H/4 C5111R-H/4 0.2 3845 28 120150 H/2 C5

2、111R-H/2 0.2 4252 18 130160 C5111 3/4H C5111R-3/4H 0.2 4858 10 150170 2H C5111R-H 0.2 5058 8 170190 EH C5111R-EH 0.2 58 5 190 O C5102R-O 0.2 31 40 - H/4 C5102R-H/4 0.2 3848 28 120150 H/2 C5102R-H/2 0.2 4858 18 150170 3/4H C5102R-3/4H 0.2 5058 10 170190 H C5102R-H 0.2 5868 8 190210 C5102 EH C5102R-EH

3、 0.2 63 5 210 Mechanical Properties (continuous) 抗 拉 試 驗 Tensile test 硬 度 試 驗 Hardness test 合金編號 Alloy No. 質 別 Temper 符 號 Symbol厚度Thickness (mm)抗拉強度 Tensile strength (kgf/mm2) 延伸率(50mm) Elongation(in 2”) (%) HvThickness 0.15mm O CC5191R-O 0.2 32 42 - H/4 C5191R-H/4 0.2 4052 35 120150 H/2 C5191R-H/2

4、0.2 5060 20 150170 3/4H C5191R-3/4H 0.2 5262 18 170190 H C5191R-H 0.2 6070 10 190210 EH C5191R-EH 0.2 6575 8 210230 C5191 SH C5191R-SH 0.2 75 5 230270 O CC5210R-O 0.2 35 45 - H/4 C5210R-H/4 0.2 4052 40 120150 H/2 C5210R-H/2 0.2 5060 30 150170 3/4H C5210R-3/4H 0.2 5262 20 170190 H C5210R-H 0.2 6072 1

5、2 190210 EH C5210R-EH 0.2 7080 8 210230 C5212 SH C5210R-SH 0.2 75 5 230270 3黃銅 (Brass) 特性及規格一覽表：(1)化學成份 (Chemical Composition)合金編號 化學成份 (wt.%) Material Designation Cu Zn Fe Pb JIS C2600 C2680 C2801 68.571.5 64.068.5 59.063.0 Rem. Rem. Rem. 0.05(max) 0.05(max) 0.05(max) 0.07(max) 0.15(max) 0.30(max)

6、(2)物理特性( Physical Properties)合金編號 (Alloy No. ) 密度 (Density) g/cm3 彈性係數 (Modulus of Elasticity) (Youngs Modulus) GPa 熱膨脹係數 (Coefficient of Thermal Expansion at 20 oC to 300 oC) mm/mK 熱傳導係數 (Thermal Conductivityat 20 oC) W/mK 導電率 (Electrical Conductivity at 20 oC) %IACS C2600 C2680 C2801 8.53 8.47 8.3

7、9 110 105 105 19.9 20.3 20.8 120 116 123 28 27 28 (3)機械性質( Mechanical Properties)抗 拉 試 驗 Tensile test 硬 度 試 驗 Hardness test 合金編號 Alloy No. 質 別 Temper 符 號 Symbol 厚度 Thickness (mm)抗拉強度 Tensile strength (kgf/mm2) 延伸率(50mm) Elongation(in 2”) (%)HvThickness 0.15mm O C2600R-O 0.2 28 40 7090 C2600 H/2 C260

8、0R-H/2 0.2 3645 28 110130 4H C2600R-H 0.2 4255 - 140160 EH C2600R-EH 0.2 5360 - 160180 SH C2600R-SH 0.2 58 - 180 O C2680R-O 0.2 28 40 7090 H/2 C2680R-H/2 0.2 3646 28 110130 H C2680R-H 0.2 4255 - 140160 EH C2680R-EH 0.2 5360 - 160180 C2680 SH C2680R-SH 0.2 58 - 180 O C2801R-O 0.2 33 35 - H/4 C2801R-H

9、/4 0.2 3645 25 95115 H/2 C2801R-H/2 0.2 4250 15 115140 C2801 H C2801R-H 0.2 48 - 140 C194 合金(HSM Copper)特性及規格一覽表：(1)化學成份( Chemical Composition) 合金編號 化學成份 (wt.%) Material Designation Cu Fe P Zn Pb JIS C194 Rem. 2.102.60 0.0150.15 0.050.20 0.15mmO C194R-O 0.2 3138 25 90115 H/2 C194R-H/2 0.2 3744 6 115

10、135 H C194R-H 0.2 4249 3 125145 EH C194R-EH 0.2 4751 2 135150 SH C194R-SH 0.2 4953 - 140155 C194 ESH C194R-ESH 0.2 5156 - 145160 紅銅 (Copper) 特性及規格一覽表：(1)化學成份( Chemical Composition)合金編號 化學成份 (wt.%) Material Designation Cu P JIS C1100(ETP) C1200(DLP) C1220(DHP) 99.9(min) 99.9(min) 99.9(min) - 0.0040.0

11、12 0.0150.040 (2)物理特性( Physical Properties) 合金編號 (Alloy No. ) 密度 (Density) g/cm3 彈性係數 (Modulus of Elasticity) (Youngs Modulus) GPa 熱膨脹係數 (Coefficient of Thermal Expansion at 20 oC to 300 oC) mm/mK 熱傳導係數 (Thermal Conductivity at 20 oC) W/mK 導電率 (Electrical Conductivity at 20 oC) %IACS C1100 C1200 C12

12、20 8.94 8.94 8.94 117 117 117 16.9 16.9 17.1 391.1 386.0 339.2 101 98 85 6(3)機械性質( Mechanical Properties)抗 拉 試 驗 Tensile test 硬 度 試 驗 Hardness test 合金編號 Alloy No. 質 別 Temper 厚度 Thickness (mm) 抗拉強度 Tensile strength (kgf/mm2) 延伸率(50mm) Elongation(in 2”) (%) Hv Thickness 0.15mm O 0.2 30 0.2 2430 13 608

13、0 H/2 0.2 2633 10 7090 3/4H 0.2 2935 5 80100 H 0.2 3037 4 90110 EH 0.2 3340 3 95110 C1100 C1200 C1220 SH 0.2 3541 2 100125 磷青銅(Phosphor Bronze)合金各規格對照表化 學 成 分 Chemical Composition (wt.%) 規格名稱 SPEC 合金編號 Alloy No. Cu Sn P Fe Ni Pb Zn Others 規格編號 Spec no. CuSn 4 3.54.5 CuSn 5 4.55.5 CuSn 6 5.57.5 ISO C

14、uSn 8 Rem. 7.59.0 0.010.40 0.1 0.3 0.05 0.3 - 427 C5101 3.05.5 C5191 5.57.0 CNS C5212 Rem. 7.09.0 0.030.35 - - - - CuSnP99.5 9503 H3112 C5111 3.54.5 C5102 4.55.5 C5191 5.57.0 C5212 7.09.0 - - - - CuSnP99.5 H3110 JIS C5210 Rem. 7.09.0 0.030.35 0.1 - 0.05 0.2 CuSnP99.7 H3130 ASTM C51100 Rem. 3.54.9 0.

15、030.35 0.1 - 0.05 0.3 - B103 7C51000 4.25.8 C51900 5.07.0 C52100 7.09.0 0.2 CuSn 4 3.54.5 CuSn 6 5.57.5 DIN CuSn 8 Rem. 7.58.5 0.010.35 0.1 0.3 0.05 0.3 0.2 17662 PB101 3.54.5 PB102 4.55.5 BS PB103 Rem. 5.57.5 0.020.40 - - 0.02 0.3 - 2870 銅合金板材厚度公差 (Thickness tolerances for strip)黃銅 (C2600、C2680、C28

16、01)厚度公差 Tolerance JIS Standard (H3100) S&T 寬度 Width 厚度 Thickness 200 mm 300 mm 400 mm 700 mm 400 mm over 0.10 mm to 0.15 mm incl. 0.010 mm 0.020 mm 0.020 mm - 0.008 mm over 0.15 mm to 0.25 mm incl. 0.020 mm 0.020 mm 0.020 mm 0.030 mm 0.010 mm over 0.25 mm to 0.35 mm incl. 0.020 mm 0.030 mm 0.030 mm

17、0.040 mm 0.010 mm over 0.35 mm to 0.50 mm incl. 0.030 mm 0.030 mm 0.040 mm 0.050 mm 0.012 mm over 0.50 mm to 0.80 mm incl. 0.030 mm 0.040 mm 0.050 mm 0.060 mm 0.015 mm over 0.80 mm to 1.20 mm incl. 0.040 mm 0.050 mm 0.060 mm 0.070 mm 0.020 mm over 1.20 mm to 2.00 mm incl. 0.050 mm 0.060 mm 0.070 mm

18、0.080 mm 0.025 mm over 2.00 mm to 3.00 mm incl. 0.060 mm 0.070 mm 0.080 mm 0.100 mm 0.040 mm 磷青銅 (C2600、C2680、C2801) 特殊銅合金 (C194)厚度公差 Tolerance JIS Standard (H3100) S&T 寬度 Width 厚度 Thickness 400 mm 400 650 mm 400 mm 8over 0.10 mm to 0.15 mm incl. 0.010 mm - 0.008 mm over 0.15 mm to 0.25 mm incl. 0.0

19、15 mm - 0.010 mm over 0.25 mm to 0.40 mm incl. 0.020 mm - 0.010 mm over 0.40 mm to 0.55 mm incl. 0.025 mm 0.045 mm 0.012 mm over 0.55 mm to 0.70 mm incl. 0.030 mm 0.050 mm 0.015 mm over 0.70 mm to 0.90 mm incl. 0.035 mm 0.060 mm 0.015 mm over 0.90 mm to 1.20 mm incl. 0.040 mm 0.070 mm 0.020 mm over

20、1.20 mm to 1.50 mm incl. 0.045 mm 0.080 mm 0.025 mm over 1.50 mm to 2.00 mm incl. 0.050 mm 0.090 mm 0.025 mm 銅合金板材寬度公差 (Width tolerances for strip): 厚度公差 Tolerance JIS Standard (H3100) S&T 寬度 Width 厚度 Thickness 100 mm 200 mm 100 mm 200 mm 0.10 0.55 mm. 0.10 mm 0.20 mm 0.05 mm 0.10 mm 0.55 2.00mm. 0.

21、20 mm 0.30 mm 0.10 mm 0.20 mm 銅合金板材蛇彎度公差 (Permissible max. value on camber):寬度 Width 公差 Tolerance (per 1000 mm) over 6 mm to 9 mm inc 9 mm max. over 9 mm to 13 mm incl. 6 mm max. over 13 mm to 25 mm incl. 4 mm max. over 25 mm to 50 mm incl. 3 mm max. over 50 mm to 100 mm incl. 2 mm max. over 100 mm

22、1 mm max. * Dimensional tolerances shall be in accordance with JIS H31009彎曲試驗 (180o Bending)Good wayBad wayR/T ratio彎曲試驗 (180o Bending Test)R/T ratio=0 (Bad Way Bending)TEST OK TEST NG10硬度試驗 (Load 1kg)ViR/T ratiockers Hardness (Hv0.10.5)136oHmv = P/A = P/(d2/2)(sin( /2) = 1854.4P/ d2P：荷重A：壓痕之表面積d：壓痕兩對角線長度之平均：鑽石壓具之對面夾角