轮胎生产技术及服务tireproductiontechnologyandservice-meiou.com.ppt

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1、Company Portfolio 公司业务介绍,Tyres Technical Support,2,the “One Stop Shop” development concept一站式发展理念,Management development 管理规划,Engineering Staff development 工程技术人员规划,Operator Training 操作员工的培训,Human resourcesDevelopment,Factory Layout,Machine specification,Factory installation,Factory start up,Factory

2、Development,Product testing 产品测试,Product Industrialization 产品工业化,Product Layout and Design产品布局与设计,ProductDevelopment,Market support 市场支持,Production 生产,Quality Management development 质量管理,Process Development 工艺研发,产品研发,工厂建设,人力资源规划,机器配置,工厂安装,工厂启动,工厂布局,We support you to become development partner of the

3、 auto industry: 我们支持您成为汽车业的发展合作伙伴You want to strengthen your OE business, and become supplier of the automobile industry?Our experience and our contacts to the auto industry will help you to start new OE businessYou gain reduced development cost and shorter development time, you will be more success

4、ful,We help you to develop competitive new product lines:发展竞争力的生产线You want to close up with the product performance of your European and Asian competitors?With our specialists and test team we support you to develop competitive tire lines faster than beforeYou gain new competitiveness with brand new

5、 and up to date tire lines,5 Steps to your Success 成功的5个步骤,We supply you with latest technology:提供最新的技术Your interest is to update you technology?We offer our Know How and your experience for leading edge technology(前沿技术)Your advantage is one competent partner and all support in one hand,We strengthe

6、n you productivity:加强生产力You goal is to increase your productivity?With our combined solutions(组合方案) for lean production(精益生产) we ramp up your productivity Together we improve your cost situation and strengthen your productivity,We help you to reduce your cost and increase your profit:减少成本,增加利润You ar

7、e looking for ways to reduce your cost and increase your profit?We are the specialist for cost saving programs (成本节约项目)in raw material (原材料)and energy(耗能)Lets together reduce your material and energy cost for higher profitability(更高的盈利能力),欧洲汽车制造商的发展Development of OE tires for European car manufactur

8、ers,OE Engineering Requirementsof car manufacturer (制造商OE工程要求),Know How and Toolboxes Transfer into Specifications:技术和工具箱转化为具体规范 New contour 新轮廓 New pattern 新花纹 Optimized design 优化设计 New compound 新配方,Automotive engineeringand representation at carmanufacturer in R&D汽车制造商研发中心汽车工程代表,Approval of tire b

9、y car manufacturer 获得制造商许可,Test Tire building 轮胎成型测试,Tire performance testing 轮胎性能测试,Preparation of factory forMass production and OE AuditIndustrialization and quality system,OE Audit start of mass productionand supply初始设备审计,批量投入生产,Multiple loops(多循环)Competence (专业能力): Reduction of development loop

10、s(减少循环环节),For tire groups Passenger car tires 轿车轮胎 Ultra high performance tires超高性能轮胎 Light truck tires 轻卡轮胎,Company portfolio公司业务Product design产品设计 OE PCR Tires Repl PCR Tires Truck Tires OE Factory optimization 工厂优化 Layout(布局) Energy(耗能) Mixing(配方) Tire Uniformity(轮胎均匀性) MES 制造执行系统,工厂准备批量投产及工业化和质量

11、体系的OE审计,Development of PCR Replacement tires 轿车子午线替换胎的发展,Customer: DefinitionEngineering Requirementsand control tire客户:定义工程要求与轮胎标准,Know How and Toolboxes Transfer into Specifications: 技术和工具箱转化为具体规范 New contour新轮廓 New pattern 新花纹 Optimized design 优化设计 New compound 新配方,Evaluation of Test results测试结果评

12、估,Tire meets all Engineering requirements - Approval by customer轮胎符合工程要求-获得客户许可,Test Tire building 轮胎成型测试,Tire performance testing 轮胎性能测试,Multiple loops(多循环)Competence (专业能力): Reduction of development loops 减少循环环节,For tire groups适用轮胎集团 Passenger car tires 轿车轮胎 Ultra high performance tires超高性能轮胎 Ligh

13、t truck tires轻卡轮胎,Company portfolioProduct design OE PCR Tires Repl PCR Tires Truck Tires Factory optimization Layout Energy Mixing Tire Uniformity MES,Development of truck tires for international markets卡车轮胎国际市场化发展,Market analysis(市场化分析): Brand positioning and target competitors. Tire requirement b

14、ook(品牌定位,目标竞争对手,指定轮胎参考书),Know How and Toolboxes Transfer into Specifications:技术和工具箱转化为具体规范 New contour 新轮廓 New pattern 新花纹 Optimized design 优化设计 New compound 新配方,Evaluation of Test results测试结果评估,Tire meets all Engineering requirementsApproval by customer轮胎符合客户工程要求,获得客户许可,Test Tire building 轮胎成型测试,Ti

15、re performance testing 轮胎性能测试,Multiple loops,Competence: reduction of development loops,For tire groups Truck Tires 卡车轮胎,Company portfolioProduct design OE PCR Tires Repl PCR Tires Truck Tires Factory optimization Layout Energy Mixing Tire Uniformity MES,General plant layout 一般工厂布局,Factory design ba

16、sed on建厂设计基于以下几点: Existing and new building structures available 现有的和新的可用建筑结构 Requested sortiment and volume 协议要求的场地布局 Future demands (extention possibilities)未来的需求(扩建的可能性)The design includes material flow calculation, supply needs, machine supplier options, construction details.工厂设计包括:物料流计算,供应需求,机器

17、设备供应商选择,施工细节。,Company portfolioProduct design OE PCR Tires Repl PCR Tires Truck Tires Factory optimization Layout Energy Mixing Tire Uniformity MES,Example truck old factory and potentials以一个陈旧卡车工厂及其潜力为例,Actual status to be evaluated: Here 10800 kJ / kg实际评估状态:10800千焦耳/千克,Process Optimization: Energy

18、 Savings 工艺优化:节约能源,Company portfolioProduct design OE PCR Tires Repl PCR Tires Truck Tires Factory optimization Layout Energy Mixing Tire Uniformity MES,能源消耗比例,硫化,轮胎成型,胎圈,滚筒,织物轧光与备料,配料与挤压成型,加工整理,MIXING IN ONE HEAT 恒温配料Open mill - concept transferred into mixing machines(开放式炼胶机-把理念转移到炼胶机) Energy(能量)

19、30% lower energy needs (降低30%能量需求) Invest (投资) 28% lower Invest / to throughput Less storage of master batch (降低28%的投资/减少母料库存) Cycle time(周期) Higher efficiency of mixing(更高的配料效率),Process Optimization: Efficiency in Mixing工艺优化:配料效率高,Company portfolioProduct design OE PCR Tires Repl PCR Tires Truck Ti

20、res Factory optimization Layout Energy Mixing Tire Uniformity MES,Process Optimization: Tire Uniformity Improvements工艺优化:轮胎均匀性的改进,Additional Profits(附加利润) for customer:Specification weight reduction:规范重量降低185/60 R 14 : 404 g195/55 R 15 : 612 g,Tire uniformity improvement based on(改进基于以下几点): Existing

21、 machine structure without invest(无需投资,利用现有机器结构) Redesign of tire specification(轮胎结构再设计) Optimization of building process(优化成型工艺) Staff training (员工培训),Company portfolioProduct design OE PCR Tires Repl PCR Tires Truck Tires Factory optimization Layout Energy Mixing Tire Uniformity MES,Process Optimi

22、zation: Manufacturing Enterprise Systems优化工艺:制造型企业系统,Meeting manufacturing goals(达到生产目标) Analyse production and reduce costs(生产分析和降低成本 Maximize equipment performance(最大化设备效能) Improve product quality(提高产品质量) Optimize production performance 优化生产效能) More efficient supply chain management(更高效的供应链管理),Com

23、pany portfolioProduct design OE PCR Tires Repl PCR Tires Truck Tires Factory optimization Layout Energy Mixing Tire Uniformity MES,按重量配料,以太网光纤环和5类铜线下接到机器和多个数据集中器,Tire Performance for Truck / Bus Radial轮胎性能数据(子午线卡车/汽车),- Basis: benchmarking data, recommended machines and processes 基准数据,仅供参考- Higher values always indicating better performance 测试值越高,表示性能越好,

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