制粉系统爆炸事故案例.ppt

制氢转化炉模块化制造及质量控制简介,Brief introduction for Modular manufacturing and quality control of Hydrogen Reformer,目录,contents,1、转化炉系统介绍,2、车间模块化制造,3、质量控制体系,4、包装及运输,1、Introduction for reformer system,2、Modular manufacturing in workshop,3、Quality control system,4、Package and transport,,转化炉系统,转化炉系统包括以下内容 Reformer system include the following,1、转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉系统包括以下内容 reformer system include the following,转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉系统包括以下内容 reformer system include the following,转化炉系统介绍Introduction for reformer system,,转化炉系统介绍Introduction for reformer system,转化炉系统,转化炉钢结构 reformer steel structure,,转化炉系统介绍Introduction for reformer system,转化炉系统,转化炉钢结构 reformer steel structure,钢结构模块化制造，采用先进的“Tekla ” 建模，在电脑上进行合理优化，保证车间制造的精确度。 Steel structure modular manufacturing adopt the advanced “Tekla” software modeling on the computer with reasonable optimization， to ensure the accuracy of the workshop manufacturing,,转化炉系统,转化炉管系-转化管reformer tube,转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉管系-冷壁管 reformed gas mains tube,转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉管系-上、下猪尾管inlet、outlet pigtails,转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉管系-对流模块convection section,转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉系统：弹簧吊架furnace tube spring hanger,转化炉系统介绍Introduction for reformer system,,转化炉系统,转化炉系统：辐射室耐火材料衬里 furnace refractory lining of radiant section,转化炉系统介绍Introduction for reformer system,目录,contents,1、转化炉系统介绍,2、车间模块化制造,3、质量控制体系,4、包装及运输,1、introduction for reformer system,2、Modular manufacturing in workshop,3、Quality control system,4、Package and transport,,2、转化炉车间模块化制造介绍 2、Introduction for Modular manufacturing of reformer in workshop,转化炉系统,2、转化炉模块化制造： Modular manufacturing of reformer 2.1、钢结构模块化制造 Modular manufacturing of steel structure 2.2、转化管模块化制造 Modular manufacturing of reformer tube 2.3、冷壁管模块化制造 Modular manufacturing of gas main tube 2.4、对流段模块化制造 Modular manufacturing of convection section 2.5、烟风道模块化制造 Modular manufacturing of duct,,转化炉系统,2.1、钢结构模块化制造 Modular manufacturing of steel structure,模块化制造介绍Introduction for Modular manufacturing,,转化炉系统,钢结构模块化制造 Modular manufacturing of steel structure,模块化制造介绍Introduction for Modular manufacturing,,转化炉系统,2.2 转化管模块化制造 Modular manufacturing of reformer radiant coil,模块化制造介绍Introduction for Modular manufacturing,,转化炉系统,2.3、冷壁管模块化制造 Modular manufacturing of gas main tube,模块化制造介绍Introduction for Modular manufacturing,,转化炉系统,2.4、对流段模块化制造 Modular manufacturing of convert model,模块化制造介绍Introduction for Modular manufacturing,,转化炉系统,2.5、烟风道模块化制造 Modular manufacturing of duct,模块化制造介绍Introduction for Modular manufacturing,目录,contents,1、转化炉系统介绍,2、车间模块化制造,3、质量控制体系,4、包装及运输,1、introduction for reformer system,2、Modular manufacturing in workshop,3、Quality control system,4、Package and transport,,3、转化炉车间模块化制造质量控制措施 3、Quality control measures for Modular manufacturing in workshop,转化炉系统,3.1、国际标准项目管理流程 International Standard project management process 项目计划 (Planning Control) 项目行动清单 (Action List) 项目备忘录 (Project Memo) 项目质量控制和检验计划 (QCP&ITP) 不符点/偏离点报告 (NCR/DDR) 项目进度统计分析系统 (PSS) 项目文件控制 (DC) 项目周报/月报系统(Weekly/Monthly Report) 项目进度评审会议(PRM),,3、转化炉车间模块化制造质量控制措施 3、Quality control measures for Modular manufacturing in workshop,转化炉系统,3.2、制造工艺文件编制 Manufacturing process documentation 3.2.1.制造工艺文件编制（PQR、WPS、工艺流转卡、返修工艺、装配工艺、热处理、气密试验和耐压（水压）试验工艺卡、涂装工艺、包装工艺等）； Manufacturing process documentation（ PQR、WPS、 procedure specification 、 reprocess technology、assembly technology、Post weld heat treatment、air tight test and pressure（ hydrotest） testing specification 、coating、Package .etc 3.2.2.制造质量检验程序文件的编制（材料验收、过程检验、无损检测NDE、热处理PWHT、气密和耐压试验、涂装检验等程序文件） The preparation of manufacturing quality inspection procedure(acceptance of materials、 process inspection、NDE、PWHT、 air tight test and pressure（ hydrotest） testing 、 coating inspection),,3、转化炉车间模块化制造质量控制措施 3、Quality control measures for Modular manufacturing in workshop,转化炉系统,3.3、制造过程检验计划编制 为确保项目检验流程，根据技术协议要求和规范规定，编制项目检试验计划及质量控制计划（QCP、ITP） To insure project inspection process ，according to project technical protocol and standard specification ，prepare project inspection and test plan、quality control plan 项目QCP project quality control plan ：QCP模板 项目ITP project inspection and test plan ：ITP模板,目录,contents,1、转化炉系统介绍,2、车间模块化制造,3、质量控制体系,4、包装及运输,1、introduction for reformer system,2、Modular manufacturing in workshop,3、Quality control system,4、Package and transport,,4、转化炉模块化包装及运输介绍 4、Package and transport for Modular manufacturing in workshop,转化炉系统,4.1 根据项目供货模式（EXW or FCA），确定项目包装和运输方案。 According to the project delivery model （EXW or FCA）， define the projects packing and shipping plan 出口项目运输基本是长途海运，为确保产品安全和船舶航行安全，对产品包装保护要求非常严。为有效保护产品安全和质量，包装必须牢固可靠，确保产品在包装内无窜动。 Most of export project transport is long distance ocean transportation，to insure the safe of the production and the ship sailing， it’s very strict to the protection of product packaging. To protect the product safety and quality effectively , The packing must be strong and reliable, ensure that the product within the packaging without moving.,,4、转化炉模块化包装及运输介绍 4、Package and transport for Modular manufacturing in workshop,转化炉系统,4.2 典型海运包装照片： typical packaging photos of shipping,,4、转化炉模块化包装及运输介绍 4、Package and transport for Modular manufacturing in workshop,转化炉系统,4.2 典型海运包装照片： typical packaging photos of shipping,谢谢！ Thanks!,