KAIZEN ROADMAP TAKT/Customer Demand Capacity/TOC Analysis Load /Line Balance Analysis Value Stream Mapping Spaghetti Map Cell Design/Develop New Layout Develop Continuous Flow On-going Continuous Improvement (As-is B 、To keep OTD it should arrange overwork time 62H for machine B(Load/capacity adjustment) KAIZEN ROADMAP EXAMPLE 3. Load/Line balance KAIZEN ROADMAP T.T=33 TOC =29.2 Utilization loss Balance loss Line balance(%)=(C.T/29.2*n ) 100%=89.5% Line balance loss (%)=1-Line balance(%)=10.5% E
