加工中心精度检验规范.doc

1、 NO. 日 沛 電 腦 配 件（上 海） 有 限 公 司RI PEI computer accessory (Shanghai) Co., Ltd.加工中心精度检验規範机 型： MODEL 机 号： SERIAL NO.中國上海松江區新橋鎮申港路 3636 號No.3636 Shenggang Road,Xin Qiao Songjiang Shanghai China核准者CONFIRMED检验者CHECKED检 验日 期DATEMCV F01 S001 Q301000003 940331-71.0 静态精度 STATIC ACCURACY INSPECTION 单位 Unit : mm目

2、 录CATALOGUE1.0 静态精度检查 . 6 页 PAGESTATIC ACCURACY INSPECION2.0 定位精度检查 . 1 页 PAGEPOSITION ACCURACY INSPECTION3.0 重复精度检查 . 1 页 PAGEREPETITIONAL ACCURACY INSPECTION4.0 循圓精度. 1 页 PAGEPALLET ACCURACY5.0 附件 . 页 PAGEACCESSARY共 . 页 PAGE项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible d

3、eviation实 际测 量 值Measured valuea.X-Z面内1.1床台 X 轴方向运动之真直度Straightness of the X axis movementb.Y-Z面内0.06/1000a.X-Z面内1.2床台 Y 轴方向运动之真直度Straightness of the Y axis movementb.Y-Z面内0.06/10001-1单位 Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value1

4、.3床台 X 轴方向之运动与其上面之平行度Parallelism between movement in X axis direction and table upper surfaceX 500 0.02500X 800 0.025800X 1250 0.031250X 2000 0.041.4床台 Y 轴方向之运动与其上面之平行度Parallelism between movement in Y axis direction and table upper surfaceY 500 0.02500Y 800 0.025800Y 1250 0.031250Y 2000 0.041.5X 轴方

5、向运动与床台基准沟侧面之平行度Parallelism between movement in X axis direction and Side surface of table reference slot每 300mm 的量测距离下许可差为 0.015mm0.015for a measuringlength of 3001-2单位 Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured valuea.X-Y轴Place0.012/3

6、00b.X-Z轴Place0.012/3001.6各轴方向相互运动之直角度Perpendicularity Between movement in X axis direction and Y axis direction and Z axis directionc.Y-Z轴Place0.012/3001.7主轴中心线与床台面之直角度Perpendicularity between centerline of main spindle and table surface.旋径每 300Per3000.0151-3单位 Unit : mm项次NO检查项目Inspection item测 试 方

7、法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value1.8主轴孔内面之偏摆Run out of spindle taper hole固定端At spindle side end of test bar0.005固定端 300 处At 300 position0.0151.9主轴轴线与 Z 轴轴线运动间的平行度Parallelism between the spindle axis and the Z-axis motiona:0.015/300b:0.015/3001.10主轴在 Z 轴方向之移(

8、松 )动量Movement of main spindle in Z axis direction0.0051.11主轴端面之偏摆Run out of main spindle outer surface0.011-41.12 主軸外面之偏擺Run out of main spindle outer surface0.01mm1.13 床檯 X 軸方向運動之直線度Straightness of table movement in the X axis.1.Apply a fixed indicator to the straight edge as the figure shown.2.Adj

9、ust to get reading at both ends of the straight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest value difference as the measurement value.0.01/3001.14 床檯 Y 軸方向運動之直線度Straightness of table movement in the Y axis1.Apply a fixed indicator to the straight edge as the figure shown.2.

10、Adjust to get reading at both ends of the straight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest value difference as the measurement value.0.01/3001-51.15 旋轉檯旋轉偏擺Table runout(XY)0.015mm/3001.16 旋轉檯旋轉偏擺Table runout(Z)0.005mm1.17 車刀角度換刀後重複定位精度Repeatability of tool angle after t

11、ool change.0.001mm1.18 車刀角度停止後重複定位精度Repeatability of tool angle after tool stop.0.001mm1.20 車刀加工後定位精度Repeatability of tool angle after machining part0.001mm1.21 主軸振動檢測Spindle vibration detection 0.6mm/s(Ref)2.0 定位精度检查 Positioning accuracy inspection 单位 Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measur

12、ing method diagram许 可 差Permissible deviation实 际测 量 值Measured valueXY2.1直线运动之定位精度ISO230-2循环次数:2 次Positioning accuracy of straight line movementByISO230-2Cycle times: Two timesZL10000.011000L20000.015L20000.02单位 Unit: sec2.2回转运动之定位精度Positioning accuracy of straight line movementByISO230-2Cycle times:

13、Two timesC 151-73.0 反复精度检查 Repetition accuracy inspection 单位 Unit: sec项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured valueXY3.1直线运动之反复定位精度 ISO230-2Positioning repeatability of straight line movementByISO230-2Cycle times: Two times Z0.006单位 Unit: se

14、c3.2回转运动之重复定位精度ISO230-2Positioning repeatability of straight line movementByISO230-2Cycle times: Two timesC8 1-83.0 反复精度检查 Repetition accuracy inspection 单位 Unit: sec项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured valueXY3.3Max reversal value最大反沖值Position accuracy qualified to ISO 230-2Z0.0064.0 循圓精度检查 Repetition accuracy inspection 单位 Unit: sec项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured valueXY4.1循圓精度RoundnessGeometry contouring evaluated by Renishaw Ballbar system(ISO 230-1) XZ0.0151-9